05.2 / Monitoring

Production Monitoring and Reporting

We turn machine and production-line data into live monitoring screens, shift reports and alarms.

Service Description

See what is happening on your line in real time.

We collect data such as counts, cycle times, downtime causes and energy consumption from PLCs and sensors and make it visible on a single screen.

Before a major MES investment, we deliver quick gains with a simple monitoring dashboard that starts with your most critical machine.

Monitoring screen displaying production line data with shift and downtime charts
Problem / Solution

Situations we frequently encounter in the field

Each topic is treated like a fault record: symptom, cause and permanent solution.

F-01Manually collecting production data at the end of each shift
SolutionAutomatic data acquisition and reporting.
F-02Unknown causes of downtime
SolutionDowntime codes and analysis screens.
F-03Energy consumption is not tracked
SolutionPower analyser integration.
F-04Managers cannot monitor the factory floor remotely
SolutionWeb-based monitoring dashboard.
Technologies Used

Platforms, tools and methods

We adapt to your existing infrastructure and, where needed, select the right platform together with you.

T-01 · Acquisition

Data Sources

PLCPower analyserIoT sensors
T-02 · Protocol

Communication

Modbus TCPOPC UAMQTT
T-03 · Display

Dashboard

Web dashboardTV displayEmail report
Application Areas

Systems where we apply this service

A1OEE tracking
A2Downtime analysis
A3Energy monitoring
A4Temperature and process records
A5Shift reports
A6Remote monitoring
Our Process

Production Monitoring and Reporting workflow

Every step has an output, and it is shared with you.

  1. 01
    Discovery

    Data Map

    Which data, from where.

  2. 02
    Connection

    Acquisition

    PLC and sensor connections.

  3. 03
    Dashboard

    Visualisation

    Screens and reports.

  4. 04
    Pilot

    Trial

    Live operation on the first machine.

  5. 05
    Rollout

    Expansion

    Rollout to other machines.

  6. 06
    Support

    Improvement

    New metrics.

Project Request

Talk to our team about Production Monitoring and Reporting.

Briefly describe your requirement; our engineers will assess it and get in touch with you.

info@infinitiumteknoloji.com
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Technical contact
Infinitium Teknoloji

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