PRJ-032 · Automation · Automation

Thermoforming Machine Automation

An application-specific machine control system was developed for a thermoforming machine manufacturer using its preferred B&R automation computer and ABB drives. The automation software, electrical schematics and all necessary technical information were handed over to the customer in full, providing an open project that the customer could develop further.

CustomerThermoforming machine manufacturer
IndustryThermoforming Machine Manufacturing
DisciplineAutomation
EquipmentThermoforming machine
Prepared byInfinitium Teknoloji
CodePRJ-032
DWG · PRJ-032REV A · 1:1
Automation and drive system for a thermoforming machine

01Initial Situation

Our customer manufactures thermoforming machines and wanted to use its preferred automation products in its machines. For this project, the customer specifically requested a B&R automation computer and ABB drives.

Hardware selection followed the customer's preferences, while these components needed to work together within one machine architecture. Future access to control software and drawings was also important for customisation.

Modular units in the control cabinet
Modular units in the control cabinet

02Applied Solution

The machine control software, motion system and automation infrastructure were developed specifically for the application. The B&R automation computer managed the control and operator interface, while ABB drives controlled the relevant machine movements.

Software and drives were integrated to suit the thermoforming machine's operating sequence. All customer-selected components were made to work together within the same machine architecture.

Automation computer and I/O modules
Automation computer and I/O modules
ABB drives in the cabinet
ABB drives in the cabinet

03Technical Assessment

The project extended beyond delivering an operational machine. Automation software, electrical drawings and necessary system technical information were provided in full to the customer.

  • Automation software
  • Electrical drawings
  • System technical information

Businesses without their software and drawings generally depend on the original installer for control modifications. Here, the machine's controls became an open project that the customer could access and work on.

04Implementation Result

The automation system was completed using the B&R and ABB products selected by the customer and delivered ready for use. The requested control system was implemented without compromising the specified hardware choices.

The delivered project information enabled the customer to modify the software, develop the machine for new requirements and customise its controls in future.

05Project Outcomes

Customer-selected hardwareB&R and ABB preferences retained
Open projectSoftware and drawings delivered
CustomisationCustomer can develop the system further

“The automation system we wanted was implemented using our preferred B&R and ABB products. Receiving the software and schematics was important because it allowed us to customise the machine later.”

Burak · Company Representative

Project Tags

AutomationSoftwareMotor Drive
Modular units in the control cabinetMedia 01 / 03WEBP · 4:31448 PX · 4:31086 PX
Automation computer and I/O modulesMedia 02 / 03WEBP · 4:31448 PX · 4:31086 PX
ABB drives in the cabinetMedia 03 / 03WEBP · 4:31448 PX · 4:31086 PX
Inside the panel

Modular units in the control cabinet

Grey and orange modular units side by side inside the cabinet with upper cable connections.

Automation computer

Automation computer and I/O modules

Orange automation computer and wired I/O modules below the circuit breaker row.

ABB drives

ABB drives in the cabinet

ABB drives side by side in the cabinet with display control panels.

Gallery · PRJ-032
Modular units in the control cabinet
Automation computer and I/O modules
ABB drives in the cabinet
01 / 03
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