PRJ-026 · Technical Service · Repair

Automation PC Repair

Diagnosis and repair of automation computers controlling production machines for customers in various sectors were carried out at their facilities wherever possible. Computer and machine connections were assessed together; most interventions were completed within a few hours.

CustomerCustomers from various sectors
IndustryVarious Sectors
DisciplineTechnical Service
EquipmentAutomation computers
Prepared byInfinitium Teknoloji
CodePRJ-026
DWG · PRJ-026REV A · 1:1
Automation computer motherboard beside repair equipment

01Initial Situation

On-site diagnosis and repair were carried out on automation computers belonging to customers in various sectors. These computers handled production machine control, monitoring and operator interfaces.

A computer fault could stop the connected machine entirely, making prompt intervention essential. Work was therefore completed at the customer's facility wherever possible.

Computer motherboard with heatsink and fan
Computer motherboard with heatsink and fan
Motherboard with memory and storage modules fitted
Motherboard with memory and storage modules fitted

02Applied Solution

Each intervention assessed the automation computer's condition together with its machine connections. On-site checks established whether the problem originated in the computer, connections or system operation.

  • Inspection of the computer's existing condition
  • Checking machine connections
  • Assessment of system operation

After identifying the fault source, necessary repairs were performed directly on site. The issue was resolved without sending the device to a service centre.

Close-up of the connector area
Close-up of the connector area
Board area with connector removed
Board area with connector removed

03Technical Assessment

An apparent automation computer fault does not always originate in the computer itself; machine connections or system operation can produce similar symptoms. Diagnosis therefore considered the computer and connected system together.

After repair, the computer's machine connection and basic control functions were checked again. This ensured not just that it powered on, but that it could resume its role in the connected machine system.

Automation computer with case open
Automation computer with case open

04Return to Operation

Most interventions for different customers were completed within a few hours. Automation computers and connected machines were restored to operation and delivered to customers.

On-site repair eliminated the wait associated with sending devices to a service centre and prevented prolonged production line downtime.

05Project Outcomes

On-site repairComputers repaired without being sent to a service centre
Within a few hoursMost work completed in a short time
System verificationMachine connection and control functions checked

“The machine control computer's problem was resolved on site. Restarting the line within a few hours without sending the computer to a service centre was a great convenience.”

Serkan · Customer Representative

Project Tags

RepairFault DiagnosisOn-Site Service
Computer motherboard with heatsink and fanMedia 01 / 06WEBP · 9:162268 PX · 9:164032 PX
Motherboard with memory and storage modules fittedMedia 02 / 06WEBP · 9:162268 PX · 9:164032 PX
Close-up of the connector areaMedia 03 / 06WEBP · 9:162268 PX · 9:164032 PX
Board area with connector removedMedia 04 / 06WEBP · 9:201080 PX · 9:202400 PX
Automation computer with case openMedia 05 / 06WEBP · 9:162268 PX · 9:164032 PX
Workspace prepared for repairMedia 06 / 06WEBP · 16:91672 PX · 16:9941 PX
Motherboard

Computer motherboard with heatsink and fan

Motherboard, heatsink and fan of an automation computer with its case open.

Motherboard and I/O board

Motherboard with memory and storage modules fitted

Motherboard with memory and storage modules fitted, alongside an interface board carrying connection ports.

Port area

Close-up of the connector area

USB and audio connectors on the motherboard edge, alongside solder pads where a connector has been removed.

Solder pads

Board area with connector removed

Solder pads below the wireless module with a connector removed and burn marks around them.

Inside the case

Automation computer with case open

Open computer case showing memory module, wireless card and fan-cooled heatsink.

Workbench

Workspace prepared for repair

Computer motherboard beside a hot-air station, soldering iron, solder wire and thermal paste.

Gallery · PRJ-026
Computer motherboard with heatsink and fan
Motherboard with memory and storage modules fitted
Close-up of the connector area
Board area with connector removed
Automation computer with case open
Workspace prepared for repair
01 / 06
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